Hi Clayton
Well not exactly, I worked with very intense high frequency sound, over 160 dB, up to about 175dB used for acoustic levitation. My interest in audio happened to influence what I did. I will paste a short history of that time.
Also, the sounding rocket we flew on was one of the larger Black-Brandt boosters under a re-purposed Nike motor. The rocket’s were about 90 feet tall and about 18 inches in diameter.
In the late 70’s I was hired by a small company called Intersonics to do electronic and acoustic work.
They were an R&D company that built flight hardware for NASA, a part of the area called Containerless Processing. The idea was that one could “levitate” samples of material in the center of a very hot furnace, using high intensity sound with the idea that without a container, there would be no chance for cross contamination which is a problem at >1500 deg C.
During my time there (17 years) we designed, built and flew payloads on Sounding rockets, the KC-135 (the Zero G, “vomit comet” airplane) and two shuttle flights (STS 51A, STS7) .
My Job was to develop the control and drive electronics and then to develop a new class of sound sources (which turned out to be about 100X more powerful than the St. Clair sources they had been using, see patent # 4,757,227, 4,841,495, 5,036,944 if interested)
Also, if one has a copy of the movie “Mystery of the Sphinx” with Charlton Heston, I am in it briefly demonstrating acoustic levitation (and no I don’t think it was used to build the Pyramids).
My hobby and main free time interest had been speakers, electronics and sound, particularly low frequencies (an after effect of my Grandfather letting me go into the pipe loft for the organ at church while the organist was playing at age 9).
I had tried my hand at speaker building several times previously, right out of H.S. with a friend from drafting class, T.C. Furlong at his company Steamer Sound. Later I did side work building boxes and made one of DB sounds first systems ( for Harry Witz, also a local guy) and then Hifi speakers but never made much of a living at it, hence the need for a “normal” type job as an electronic tech and then finally at Intersonics.
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I found that the President (an old English acoustician named Roy Whymark, from Mullard Labs) was a hifi buff and we soon had a common ground to speak on. After I bypassed the annoying protection circuits on his Quad speakers we had a good relationship. I learned a lot from both him and the VP, a physicst, I would wave my arms and draw pictures and they would tell me in scientific terms what I was describing.
On the flight home from one of our countless trips to MSFC Huntsville, I showed the physicist I was traveling with, a motor I found in a surplus catalogue (which I recognized from a local junk store called Harrison Supply) . I asked if the motor might be fast enough to make sound? maybe was the answer.
After returning home I went and bought the motor (2) for $12 ea.
On the third try, I had a speaker I felt was demonstrable (and would now be embarrassingly crude as I had no loudspeaker parts and hand built all of it) and brought it in to show Roy and all at work..
He was sufficiently impressed to tell me that I could pursue it as long as it didn’t cost any money and didn’t interfere with my real other work. He also said if it were ever successful, that I could spin the company off (like he had Intersonics from Interand). From that came patent# 4.564,727 and its root idea 4,531,025 if interested
Years of difficult boot strapping went by and both the NASA and speaker part of the company grew.
T.C Furlong was our first speaker salesman (a hat I wore until then)….until his band had a hit record (The Curly Shuffle, a 3 stooges tribute) took him away to tour and fame.
We continued a slow steady growth taking on scientific acoustic tasks that the other speaker company’s began to refer our way .
Some years later, we were all in the book-keepers office watching the launch when the Shuttle blew up, our hearts sank both at the thought of the astronauts, several we had met, and also in the not to distant background, for the cloud over our NASA future building space station hardware..
Some short time later, the President of Intersonics , passed away and with him went his promise that I could spin off the speaker division. This was a double bummer to be sure.
The VP, a pretty nice guy and physicist was now in charge, he did not share the interest in speakers as much as Roy, more importantly, to counter act the NASA cutbacks after Challenger, he hired a bunch more scientists and branched the company into materials sciences. At this point I was also involved with electromagnetic levitation, in my area using high frequency radio waves so that “non-conductors” like glass and ceramics could be levitated.
While running the speaker division, I was Principal investigator on one EML project where I developed a system which levitated and heated separately while being much more stable than the old way (patent # 5,150,272)
One problem was that some of the folks in charge didn’t really want to be in the speaker business, many of the Science staff thought it was “beneath them” to do that as well as flight hardware.
As I was a key person and directed a number of peoples work, they did not want to make me too unhappy so the speaker division continued on under conditions that our salesman described as the “sales suppression effort” enacting many “rules” that made life more difficult, kind of like a Bonsai company.
I suppose we didn’t (the speaker side) really fit in all the time, on one occasion a band called Mannowar was in for a demo. We made a big pile of subs and rattled their eyeballs suitably.
At the same time a bunch of suits from NASA HQ were in and it was a coincidence that they were walking one way down a narrow hall when the Manowar contingent came walking the other. I thought it was pretty funny how the suits plastered against the wall to let the band folks by but apparently some of the science staff was not pleased with this interaction.
The speaker side started to take off, we were finally profitable even by the book keepers accounting.
I guess that was why the speaker division absorbed ALL of the first two rounds of cutbacks needed because of the shrinking NASA work, first to go was the small marketing budget we fought so hard to get.
When JPL (our only and much less successful competitor in this area) took over the job at NASA of not only building hardware but also deciding what was “worth doing” AND who should do it (them or us), it was an ominous sign. It is telling too that after the dump trucks of money poured into JPL, they never reached the temperatures we routinely ran at and essentially killed off this area as it is “too hard”..
Who would know that the “level playing fields” the NASA director in Washington promised would soon be vertical and our funding would be cut from 6 mil in R&D per year to zero within a year. Thus, the end of Intersonics inc.
I went back into loudspeakers full time and eventually ended at Danley sound Labs, a part of the levitation business has continued under Paul’s direction. Last month I went to see the latest configuration, a ground based 3 axis levitation system that can process up to about 2800 degrees Centigrade on earth. Here is a pea sized sample (washing out the camera) melted at 2500 degrees in that system.
Best,
Tom Danley
Danley Sound Labs